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Control software for offshore wind farm piling template

Project requirements

Project overview.

With expertise in closed-loop control of hydraulic systems, Control Software Solutions was contracted to develop control software for a piling template used in the installation of offshore wind farms. The piling template was designed to ensure precise positioning of piles during the installation process.

Results

Our solution.

The piling template consisted of a mud mat positioned on the seabed, with three large hydraulic actuators attached to the mat to support the main frame of the template. Each of the three corners of the main frame featured hydraulic jaws capable of gripping the piles. A control desk on deck, featuring a human-machine interface (HMI), allowed operators to control the piling template via a joystick.

Key features

Hydraulic actuators

The system used three large hydraulic actuators to position and stabilise the piling template.

Hydraulic jaws

Each corner of the main frame had a set of hydraulic jaws capable of securely gripping the piles during installation.

Automatic levelling

Once the initial position of the template was set, the system automatically levelled the template, achieving pitch and roll accuracy better than 0.1 degrees.

Impact.

The developed control software offered several benefits:

Precision control

Automatic levelling ensured the piling template maintained an accurate position, enhancing the installation process.

Increased efficiency

The closed-loop control system improved the speed and accuracy of the installation, reducing manual intervention.

Improved safety

By automating key processes, the system minimised human error and enhanced operational safety.

Verdict

Conclusion.

This project demonstrates how Control Software Solutions applied its expertise in closed-loop control and hydraulic systems to deliver a robust and efficient solution for offshore wind farm installation. The resulting control software improved the accuracy, efficiency, and safety of the piling template, contributing to the success of the client’s offshore projects.

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info@controlsoftwaresolutions.com

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Delph, Saddleworth,
Greater Manchester,
OL3 5DF